Kb-electronics IODA, Input/Output Module for use with all KBDA/KB Manuale Utente Pagina 1

INSTALLATION AND OPERATION MANUAL IODA INPUT/OUTPUT MULTI-FUNCTION BOARD (Part No. 9668) Use with Models KBDA-24D, 27D, 29, 45, 48 See Safety Warni

10 3.4 INSTALLING THE IODA INTO THE DRIVE Place the IODA in the area where it is to be installed. Be sure the ribbon cable is routed underneath t

11 3.6 IODA INSTALLED INTO THE DRIVE After completing the installation, the IODA mounted in Model KBDA -24D will resemble Figure 8 and the IODA mo

12 FIGURE 9 IODA INSTALLED INTO MODELS KBDA-27D*, 29, 45, 48 *Layout of Model KBDA-27D varies slightly.

13 4 ELECTRICAL CONNECTIONS See Sections 4.1 – 4.11, on pages 15 – 38, for the electrical connections to the IODA. See Figure 10, below, for Ter

14 TABLE 1 TERMINAL BLOCK TB1 WIRE AND TIGHTENING TORQUE SPECIFICATIONS Maximum Wire Size (Cu) Recommended Tightening Torque AWG mm2 lbs-in kg-c

15 TABLE 3 MULTI-FUNCTION INPUT TERMINAL, FUNCTION NO., AND CODE ASSIGNMENT MFIT 1 2 3 4 5 6 7 Function No. 7.00 7.01 7.02 7.03 7.04 7.05 7.06 Fact

16 4.1.1 UNIDIRECTIONAL (FORWARD) PRESET FREQUENCY OPERATION See Figures 11 and 12, on page 17, for connections. See Tables 5 and 6, on pages 1

17 FIGURE 11 UNIDIRECTIONAL PRESET FREQUENCY SELECTION WITH 2-WIRE START/STOP CONNECTIONS Note: Use Function Nos. 7.07 – 7.13 to program the desired

18 TABLE 6 UNIDIRECTIONAL PRESET FREQUENCY SELECTION WITH 3-WIRE START/STOP PROGRAMMING Function No. Code/Range 1.00: Run/Stop-Forward/Reverse Contr

19 TABLE 7 BIDIRECTIONAL PRESET FREQUENCY SELECTION PROGRAMMING Function No. Code/Range 1.00: Run/Stop-Forward/Reverse Control 0001: External Contac

2 TABLE OF CONTENTS Section Page 1 Safety Warning...

20 Note: Use a maintained switch or contact for Start/Stop. If a Start/Stop Switch or Contact is not used, a jumper must be installed between Term

21 TABLE 8 UNIDIRECTIONAL UP/DOWN FREQUENCY CONTROL PROGRAMMING Function No. Code/Range 1.00: Run/Stop-Forward/Reverse Control 0001: External Conta

22 FIGURE 15 BIDIRECTIONAL UP/DOWN FREQUENCY CONTROL CONNECTIONS TABLE 9 BIDIRECTIONAL UP/DOWN FREQUENCY CONTROL PROGRAMMING Function No. Code/Ran

23 FIGURE 16 ACCEL/DECEL "2" CONENCTIONS TABLE 10 ACCEL/DECEL "2" PROGRAMMING Function No. Code/Range 7.05: Multi-Function Inp

24 FIGURE 17 FORWARD/STOP-REVERSE/STOP CONNECTIONS TABLE 11 FORWARD/STOP-REVERSE/STOP PROGRAMMING Function No. Code 1.00: Run/Stop-Forward/Revers

25 APPLICATION NOTES FOR AUTO/MANUAL START MODE (FUNCTION NO. 1.05) After the Extenal Fault has been Cleared: 1. If the drive is set for Manual

26 4.6 RESET It is advisable to connect a momentary normally open switch or contact to Multi-Function Input Terminal "4". This allows th

27 Local/Remote Operation: When using the IODA with signal following or remote start/stop, it is desirable to program the drive for Local/Remote Oper

28 FIGURE 21 ANALOG INPUT "1" AND "2" SIGNAL GAIN AND OFFSET WITH NEGATIVE SLOPE (HIGH-TO-LOW SIGNAL) (FUNCTION NO. 9.01 OR 9.06

29 FIGURE 22 ANALOG INPUT "1" SIGNAL VOLTAGE FOLLOWING CONNECTIONS + TABLE 15 ANALOG INPUT "1" SIGNAL VOLTAGE FOLLOWING PROGRAM

3 TABLE OF CONTENTS (CONTINUED) Figure Page 1 IODA Layout...

30 TABLE 16 ANALOG INPUT "2" ELECTRICAL RATINGS Parameter Specification Factory setting Voltage Range (Volts DC) 0 – ±2.5 thru 0 – ±25 0 –

31 4.8 ANALOG SIGNAL OUTPUT Two analog signal outputs are provided, which will linearly follow the parameter programmed in Analog output 1 Mode (F

32 FIGURE 25 ANALOG OUTPUTS "1" AND "2" CONNECTIONS TABLE 19 ANALOG OUTPUTS "1" AND "2" PROGRAMMING Functi

33 4.9 REMOTE MAIN SPEED POTENTIOMETER A remote Main Speed Potentiometer (5 kΩ) can be used in lieu of the Keypad or the Built-In Potentiometer on

34 TABLE 20 REMOTE UNIDIRECTIONAL MAIN SPEED POTENTIOMETER PROGRAMMING Function No. Code 1.00: Run/Stop-Forward/Reverse Control 0001: External Con

35 BIDIRECTIONAL OPERATION WITH FORWARD/REVERSE: Connect the Main Speed Potentiometer to Terminals "9" (+5 Volts), "19" (Analo

36 4.10 MULTI-FUNCTION OUTPUT RELAYS Two Multi-Function Output Relays are provided, which can be programmed for Run, Fault, Target Frequency, Freq

37 TABLE 23 MULTI-FUNCTION OUTPUT RELAY CONTACTS PROGRAMMING Function No. Code 8.00: Multi-Function Output Relay 1 0000: Run 0001: Fault 0002: Targ

38 FIGURE 30 MULTI-FUNCTION OPEN COLLECTOR OUTPUT CONNECTIONS TABLE 24 MULTI-FUNCTION OPEN COLLECTOR OUTPUT PROGRAMMING Function No. Code 8.02:

39 FIGURE 31 TYPICAL APPLICATION FOR OPEN COLLECTOR OUTPUT + 5 OPERATION After the drive has been properly setup and all connections completed, th

4 ITEMS INCLUDED IN THIS PACKAGE ● IODA Input/Output Multi-Function Board. ● Small Mounting Base (for Model KBDA-24D only). ● Large Mounting Ba

40 TABLE 26 DIGITAL READOUT CODES Display Description Current Source Trip: Indicates that the current signal output (from the IODA) has been opened.

41 FUNCTION GROUP 7 MULTI-FUNCTION INPUT TERMINALS Function No. Description Range/Code Factory SettingActual Setting 7.00 * Multi-Function Input T

42 FUNCTION GROUP 8 MULTI-FUNCTION OUTPUT RELAYS AND OUTPUT SIGNAL OPERATION Function No. Description Range/Code Factory SettingActual Setting 8.0

43 FUNCTION GROUP 9 ANALOG INPUT SIGNAL OPERATION Function No. Description Range/Code Factory SettingActual Setting 9.00 Analog Input 1 Gain (%)10

LIMITED WARRANTY For a period of 18 months from the date of original purchase, KB Electronics, Inc. will repair or replace without charge

5 2 INTRODUCTION Thank you for purchasing the IODA Input/Output Multi-Function Board. KB Electronics, Inc. is committed to providing total

6 FIGURE 1 IODA LAYOUT *The IODA kit contains 2 mounting bases. Use the small base for Model KBDA-24D and the large base for Models KBDA-27D, 29,

7 FIGURE 2 KBDA LAYOUT *Model KBDA-24D shown. Layout of Models KBDA-27D, 29, 45, 48 varies slightly. 3 INSTALLATION INSTRUCTIONS The IODA is

8 FIGURE 3 EXPLODED VIEW OF KBDA AND IODA ASSEMBLY (KBDA-24D SHOWN)

9 3.1 PREPARING THE DRIVE FOR INSTALLATION OF THE IODA Use the Allen Key (supplied) to remove the two socket head cap screws located at the top co